Post by Josh AssingI have a KTM 250 that runs great, as long as you keep the revs up.
if you let it approach idle, it starts to bog; then dies. once it starts to
bog; it's almost impossible to "revive" but it restarts w/o problem.
The plug looks normal; so I"m going with it's not getting too much fuel.
If you think it's the carb, clean out the idle jet with aerosol
carburetor cleaner. You can probably clean out the idle passages by
squirting aerosol cleaner down the pilot air jet which should be in the
air intake bell of the carb. Then, screw the pilot air screw all the
way in, until it lightly bottoms out, counting the turns and fractions
of turns. Write that number down. Then, unscrew the pilot air screw and
remove it. Make sure you get the little spring, washer and o-ring if
there is a washer and o-ring in the hole. Then, squirt aerosol carb
cleaner down the hole the pilot air screw came out of. Carb cleaner
should come back out the pilot air jet, out the idle jet into the float
bowl and out the idle bypass discharge port downstream of the throttle
slide.
I don't recommend squirting a lot of aerosol carb cleaner into the
pilot air screw hole if it's going to run down into the intake port.
Then, reassemble the spring, washer and little o-ring on the pilot air
screw and screw it back in until it lightly bottoms. Then turn the
pilot air screw back out the same number of turns you wrote down and
ride the bike. If it still
bogs and dies, try turning the idle speed UP just a little and turn the
pilot air screw CLOCKWISE 1/4 of a turn and see what happens.
Post by Josh AssingThe carb boot looks cracked; but can't find any "for sure" cracks that go all
the way thru.
Well, does the engine sound "asthmatic"? Does it *wheeze* just before
it quits?
Buy a tube a black RTV silicone rubber sealer and coat the entire carb
boot and let the RTV cure for 8 hours and then ride the bike and see
what happens.
Post by Josh AssingCould the bike be sucking too much air and causing this 'bogging/death' I'm
experiencing?
You could try squirting water or WD40 at the cracks while the engine is
running.
If the idle speed changes temporarily, you can bet that the rubber boot
leaks air...